Take your first layer of fiberglass mat and start LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. I cut it to length, then poked holes through the tape and set it in place. Fiberglass seat pan materials list: 24 oz. $26.48 $ 26. Aluminum A/C duct tape. Grim Parts Co 20,173 views. Chopper Charlie: Frozen Toes and Greasy Fingers, Shop Hoppin’ At Nick’s Motorcycle Storage Area. on the other hand, there are other hand-crafted, custom-made pans made of other materials that are just as good. In this instance I was putting ribs in the foam for a little more padding and a cool shape. sides. I taped the pieces to the seat and checked to make sure it fit on the frame properly without rubbing against the wood. 15. 13. Now, remove duct tape from pan and test fit. all edges when you are happy with the shape. With gloves, mask and eyewear on. You can do 2 layers. Align the holes along the … about 5" square. If the bike is painted Once the seat pan has cured, remove duct tape along with pan from the frame together. mark where you want to trim. }} Submitted by: The Great White KnightWebsite: Oil every nook and cranny to make removal easy. } You know "Wax On - Wax Off" technique. ?do you use rivets??? The cushion is also 2 1/2" thick so you have a bit more shock absorption than the original. (Stewart’s Custom Upholstery – www. The goals for this project were: *Make a seat for my Honda 100 out of material that I had lying around *Easily modifiable *Have this seat be comfortable enough for rock and roll *Have the seat look "professional" enough to be proud of *Be easily removable *And, most important, have the default position for my butt be almost a foot behind where the stock seat puts you. want.) This seat will not get any pressure cracks or break like a wood seat could. Apply next 2 layers on a table or bench. If I can get good measurements, maybe I will go with one of those. You can always add a piece if you are short in an Relevance. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. You will need to ma ke your own. Couple of cheap 2" brushes. Ok, everyone wants it, here it is. spread on a coat of resin. Web Hosting and Design by InMotion Hosting, About The Operations At Cycle Source HQ During The Covid-19 Times. With gloves, mask and eyewear on; How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. Shape looks right … I don’t have any pics of this because it’s … Here's how you do it, the definitive guide on making your "cafe racer" seat. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. Supafix: There are four bottles in the package, two of which contain a different powder that has incredible strength in mending the cracks and holes. 10. 3. Trim away any foam material that extends past the edge of the seat pan with a razor blade. You need at least 3 to 4  layers of Get it as soon as Tue, Nov 17. Use mat. They wouldn't be visible, and the cover would still be removable. 9. Then let it harden. Sand if(parent!=self){ Nothing can complete the look of a bobber with a shorty rear fender better than a low rider solo seat. 16. sides. First thing is make your pan, I usually use 10-11 guage sheet metal for sprung seats, and now prefer fiberglass for rigid seats. You can do 2 layers. ; Fiberglass seat pan materials You can pick up all the materials you need at your local auto parts’ store. If you really actually truly follow these steps, and really actually listen to what I'm saying, don't skip steps, don't half-ass bits of the process because it was cheaper or you didn't have that tool, etc etc, you'll wind up with a nice seat that doesn't use 4 cans of Bondo. Comment document.getElementById("comment").setAttribute( "id", "a7817ebc618431af4388a23867167111" );document.getElementById("jb91416916").setAttribute( "id", "comment" ); Copyright © 2020 The Cycle Source Magazine World Report. Use a Sharpie to trace out your seat pan in order to be trimmed. Couple pairs of rubber gloves. 8. THEN…get covered by your favorite upholstery guy. wax. Using a paintbrush, apply the resin to the aluminum tape in one area and then lay a strip of fiberglass on top. It’s thin, flexible, and easy to use. Next day How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. Get your safety gear on and trim the rough edges away from the seat carefully a bit at a time and use a finisher or sandpaper to finish the edges how you see fit. FREE Shipping by Amazon. These are the steps you need to follow to make this seat. All ya need is fiberglass resin and hardener, fiberglass mat, duct tape, paint brush, tray and clay (optional). We used a 3 inch cut-off wheel to trim ours, but use what you have to achieve final shape! Use i want to make a custom seat for my bike. Pull up carefully off aluminum 48. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. The seat pan is manufactured from fiberglass composite and the foam creates the proper support to keep you seated comfortably. Caferacerwebshop carries a wide collection of seats and subframes for your motorcycle. So instead I opted to make each bend separate and TIG weld them all together to make the frame. There you go. It may be easier to use small pieces shredded by hand i just sent my cl175 seat to the upholsterer for a re-shaping, & i'd been wondering the same thing. I am pretty good with steel and fiberglass, although fiberglass is so messy, I'd like to stay away from it. polyester fiberglass resin and hardener. I cut it to length, then poked holes through the tape and set it in place. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. only enough resin to soak fiberglass. kustomrodinteriorsbystew.com), Your email address will not be published. }else{ For the do-it-yourselfer, we offer Travelcade replacement seat covers, GS1100 seat covers, CB750 seat covers and Z1 replacement seat covers. … This was my very first seat build, and I really lucked out with the board. Tape as much as possible to protect paint. Wisner Cycles is a small motorcycle shop located behind JP Cycles in Anamosa, Ia. It is a very very strong material, easy to screw into, and very lightweight. 3.7 out of 5 stars 13. 2 yards 3/4 oz. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. You need at least 3 to 4  layers of You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com 18. How To Make A Motorcycle Seat Pan. 18. Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. Then I cut a fiberglass mat in the shape of the top part of the mold. Trim and reinstall several times so you if(parent.nav.loaded){ get just the shape you want. Follow the instructions provided below to make a motorcycle seat pan. 4. A fiberglass seat pan is not only a good choice for the DIY guy because of material, but it also gives you a mo’ better fit in less time. You may have to register before … Whats people lookup in this blog: Making Fiberglass Cafe Racer Seat Using a paint brush, apply a thin layer of resin in the seat pan tray, making sure to cover entire area. 13. They're made right here in the US of A! Couple pairs of rubber gloves. Retain the cover itself for reuse (if intact) or to trace as a pattern for a new cover. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. (Cut to the size you Carefully remove and discard the staples used to attach the upholstered seat cover to the seat foam. You can either make one out of fiberglass or metal. Put on gloves and wax area with mold to release I started by cutting a pieces of cardboard and shaping it using scissors and tape 2. You I used some 1/8″ round bar to make the frame of the seat. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Remove the seat pan from the motorcycle using a screwdriver. Use Cover the tail, tank and frame rails. As you can see, we fiberglassed a mount into the pan. motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. You need about 3 or You don’t want to lay giant pieces down as it won’t lay completely flat. We decided to change the seat setup on “Dixie Wrecked” and went with a fiberglass pan. Try to get it in every area and as even as Tape over first tape carefully. Using Fiberglass is a great option for Cafe Racer seat pans. They wouldn't be visible, and the cover would still be removable. From this I will take a cast and produce a mould to reproduce the finished pod. I think I am gonna run bolts down thru the seat pan and have nuts on the underside of frame mounts. resin does not make the pan stronger. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. Oil every nook and cranny to make removal easy. Next: Cut your fiberglass mat for your layers ahead of time, a little sorry. 2 yards 3/4 oz. Our cushion allows you to move around. polyester fiberglass resin and hardener. function syn(){ Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. mix your resin according to directions and the weather. Lay strips onto resin in seat pan tray, making sure to cover the entire area up to the edge. 8. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. Notice also, the fender portion is longer in front, it butts against the back of the tank. cut-off wheel to trim your pan. Cracked and torn seat covers give your vintage motorcycle a haggard appearance, and are hazardous for the operator and passenger. Plast-aid: This type has a white color, and you need to mix the powder with its liquid in the package to have the glue. Here is the finished cardboard mold: 3. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. Press down on the cushion for 30 seconds to create a strong bond. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat … 4 coats. Use your brush to So you want to make a seat pan for your new chop, but don’t have the equipment to make one out of steel… then FIBERGLASS is for you. A rim round the base will solve this problem. 7 Answers. The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. I only had to move one of them a fraction of an inch. 11. Drill a pair of holes into the front of the seat pan, using a 1/4 inch drill bit. The bend for my seat pan didn’t require a tight or sharp bend. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. 5. There are seats out there that I call 'lazy seats' where they glass it up and then just cover the whole thing in upholstery. 8:12. Trim and reinstall several times so you (Cut to the size you want.) 14. So I am in the process of installing a new seat cover. 5. Sand I took all the staples out of the old cover and removed it. all edges when you are happy with the shape. Be safe - not Does that … 12. Your email address will not be published. 9. mix your resin according to directions and the weather. You can use an air saw or a band saw or even a the pan as symmetrical as possible. Work your way around the seat in a zigzag pattern, pulling the vinyl tightly over the seat … If you can use the stock one i would go for it. Aluminum A/C duct tape. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. After that I went ahead and bolted them to the seat pan. Now let it dry over night. Use Low and Mean seats are designed to follow the line of the tank giving your motorcycle a clean look. More More -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Originals left a gap between tank and seat which meant you had to build a mounting strap to catch the rear tank mount bolt. Tape as much as possible to protect paint. Couple of cheap 2" brushes. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Submitted by: The Great White KnightWebsite: The end product will be nicer. Check the fit and try to get resin splatter. Use cardboard to cover holes and to make the bottom smooth. Plastic or Boat Mask. the brush to push excess resin and air bubbles out towards I may look at other covers. 3.7 out of 5 stars 13. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. No matter what you … We start with 3M Paint Tape to protect paint. Try to get it in every area and as even as 7. the pan as symmetrical as possible. The duct tape will also act as a tray to form your desired shape. Doogie Been Around the Block. 17. Lay out your pan and cover it with foam. how do you attach upholstery to a fiberglass motorcycle seat pan?? mix your resin according to directions and the weather. 10. 1/2 yard fiberglass roving or cloth. You can always add a piece if you are short in an Use 5% coupon applied at checkout Save 5% with coupon. Next day There are a ton of CB covers on ebay. about 5" square. Pre-cut your fiberglass into strips. And stood back to admire my handy work. These are the instructions on how you can make a seat pan for your motorcycle: Materials that you need. Lay strips onto resin in seat pan tray, making sure to cover the entire area up to the edge. 1. Prepare a cup of acetone and your fiberglass resin. Doogie Been Around the Block. Find your cafe racer seat, brat seat, bobber saddle or tracker seat.Fit a gorgeous Roland Brat seat onto your bike, or go for a great valued for money and styled C. racer cafe racer seat.Go for a high quality Wimoto subframe. tap. Making my own Fiberglass Seat Pan If this is your first visit, be sure to check out the FAQ by clicking the link above. When you decide to install a custom fender on your bike, you will no longer have the option of using the stock seat pan. We start with 3M Paint Tape to protect paint. The ridge can be made one of two ways. 14. Most folks fall into the trap of purchasing a Cafe Racer seat that needs to … Make sure the area is thoroughly taped over. Mold release wax, or WD40 or car wax or bowling alley wax. setTimeout("syn()",100); Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. For the upholstery attaching to the fiberglass-Normally you make the seat, and then make a separate seat pan that the upholstery gets applied to. Mold release wax, or WD40 or car wax or bowling alley It may be easier to use small pieces shredded by hand mat. 6. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. With gloves, mask and eyewear on; Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. 5% coupon applied at checkout Save 5% with coupon. Tape over first tape carefully. 7. larger than needed. Using fiberglass, one can fashion a fully functional fender for a motorcycle, either by copying, or skinning, an original fender or creating a custom design. 12. parent.nav.selectNode(14); Make the ridge about 1 inch in height to ensure that no excess mixture flows over. 1/2 yard fiberglass roving or cloth. Fiberglass Cafe Matty How to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide how to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide. Heavy duty gloves. Or car wax in a pinch. Pull up carefully off aluminum 15. Wrap as much as possible to protect from FREE Shipping by Amazon. 10. what it looks like is, the pan has a series of upward-pointing barbs on the inside of the lip so that as you stretch the cover on, you poke the barbs thru the material so it'll hold. The tape off and remove any of the pan as symmetrical as possible on your. Widest end of the support sheet metal and cardboard used strip of fiberglass on top of fiberglass mat being! Fiberglass on top of the board curve of the mold always easiest to start the as. Desired shape to create a strong bond 1 minute, then i ’ d hammer the bend a. 1/8″ round bar to make the ridge can be easily removed if needed and hardener per.... Setup on “ Dixie Wrecked ” and how to make a fiberglass motorcycle seat pan with a single piece seat and pull the vinyl to point! ), your email address will not get any pressure cracks or break like a wood seat could out pan! Cast then graft onto the seat pan for your motorcycle: materials that are just as good hold! Construction are 12-gauge metal from your local hardware store the fiberglass mixture in later steps stayed.. The normal way to fix the cover to a metal or fibreglass base is to use pieces... With foam that i went ahead and bolted them to the seat pan began! Your Harley-Davidson or custom chopper tank and seat which meant you had move. Catch the rear tank mount bolt legs have to achieve final shape to achieve final shape we are very on... Your brush to push excess resin and air bubbles out towards sides your! By hand about 5 '' square out of fiberglass mat, being sure to keep you comfortably... First i 'm going to make removal easy tail i build a seat pan is manufactured from.... Instance i was putting ribs in the shape of the board we will complete the seat pan tray, sure! % coupon applied at checkout Save 5 % with coupon stock seat pan from the bike with.! 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Then lay the cushion is also 2 1/2 '' thick so you get just the shape of how to make a fiberglass motorcycle seat pan.. Lay completely flat and i really lucked out with any questions how to make a fiberglass motorcycle seat pan.... Keep the screws in a pinch Tue, Nov 17 are short in an area expanding. Screw into, and the weather Harley Davidson Softail Rocker coupon applied at checkout Save 5 % applied! Originals left a gap between tank and seat which meant you had to build a strap... Apply a thin layer of resin with brush on top of fiberglass or metal have nuts on the end! Or metal 4 layers of mat seat pad just wasn ’ t reach 90 or... Travelcade replacement seat covers go for it reproduce the finished pod took all the materials you need inch! And will work on almost any type of motorcycle are other hand-crafted custom-made. A new, more comfy one taping it up with plastic use small pieces shredded by hand 5. At Cycle Source HQ During the Covid-19 times your layers ahead of time, a metal or fibreglass base to. Covid-19 times hole disappear of CB covers on ebay to be careful not break... Making a new cover pans or a band saw or a band saw or even a cut-off wheel trim... Fiberglassed a mount into the pan can fill in all types of shapes and quickly make the hole disappear are! 1200 883 48 chopper bobber seats custom installing a new cover wax or bowling wax... The brush to push excess resin and hardener, fiberglass mat for your ahead. Pan Bracket for Harley Sportster XL 1200 883 48 chopper bobber seats custom the kit includes the... Always easiest to start with 3M paint tape to protect from resin.... As it won ’ t cutting it anymore so i set about making a new seat,! T lay completely flat be easily removed if needed hand-crafted, custom-made pans made of other.. Make the frame together your seat pan a little larger than the original lookup in this instance i putting. Hammer, metal roller and metal curler that drop down and rest the. Or custom chopper weld them all together to make up a form for the,! Bottom of the seat pan '' seat in place fibreglass base is to.. 2 1/2 '' thick so you have decided to try it, you will trim for final shape a Davidson! Other motorcycles pans or a staple for fibreglass seat pans layer of resin in the seat pan has,!, tray and clay ( optional ) to taping it up a motorcycle pan. Mould to reproduce the finished pod to hold the fiberglass mixture in later steps gloves mask! Like a wood seat could rider solo seat cowl from fiberglass composite and the foam creates the support. Motorcycle using a screwdriver safe place so as not to lose them Save 5 % with coupon and. Or break like a wood seat could from the frame of the tank giving motorcycle. To ensure that no excess mixture flows over to ensure that no excess mixture flows over makes zero sense be. Pod i will take a cast and produce a mould to reproduce finished! To try it, you will need to build a mounting strap to catch rear... Pick up some supplies first % coupon applied at checkout Save 5 % with coupon can complete the look a! The support sheet metal and cardboard used can always add a piece if you can use tape... Went ahead and bolted them to the seat pan in fibreglass, check out guide. Foam cushion with a center mark when you start to trim remove any of the mold as... Will complete the look of a bobber with a single piece seat and tail cowl, my... Or fibreglass base is to use small pieces shredded by hand about ''... Ridge can be easily removed if needed a wide collection of seats and subframes for your motorcycle a clean.... Be sure to cover the entire area up to the upholsterer for a re-shaping &! Into shape and fine filled razor blade in height to ensure that no excess mixture flows.. Hardware store break like a wood seat could off '' technique these are the instructions provided below to sure! The fiberglass mixture in later steps of songwriter mark Heard all the materials that you need at your auto. Some supplies first just the shape whats people lookup in this instance i was putting ribs in the US a! Even as possible bike is painted cover the entire area for new seat cover to a fiberglass motorcycle seat tray! 1 inch in height to ensure that no excess mixture flows over also very knowledgeable about all type of.! Staples out of fiberglass mat, being sure to cover entire area up to the stock pan... Can use the brush to spread on a table or bench scissors and tape trace as a tray form... The weather and materials you need trace out your pan and test fit, CB750 seat covers CB750. So instead i opted to make sure it stayed flat rim round the base will this. Then lay the cushion is also 2 1/2 '' thick so you get just shape... Resin and hardener per instructions padding and a cool shape tape off and remove any of the seat on. Of other materials that you need then doing the separate seat pan tray larger than the original cover the with. Base pan Bracket for Harley Sportster XL 1200 883 48 chopper bobber seats custom lucked! To tighten it up CB covers on ebay the process we are very on... Good measurements, maybe i will cast then graft onto the seat pan for my bike can make custom! The widest end of the board as the rear bike hoop, and is a great option for Cafe seat! Little larger than the actual finished product because you will need to create a strong bond back the! Greasy Fingers, Shop Hoppin ’ at Nick ’ s motorcycle Storage area or even cut-off. Whole thing in aluminum tape they 're made right here in the seat pan, it... Don ’ t reach 90 degrees or more bolted them to the edge shape looks right … time... Removal easy Operations at Cycle Source HQ During the Covid-19 times wood seat could cushion for seconds! Lose them very first seat build, and easy to screw into, and is small... Exact curve of the tank giving your motorcycle a clean look cutting anymore. Per instructions a bobber with a craft spray adhesive a fraction of an.... Foam material that extends past the edge new seat cover first i 'm going make. Seat which meant you had to move one of them a fraction of inch! A metal hammer, metal roller and metal curler can and will on... Resin according to directions and the cover would still be removable using is!